A revolutionary single-piece open-cell porous material, engineered to balance system pressure and deliver precise protection. More than a material, it is a “smart breathing system” embedded inside the device — letting gas move freely while firmly keeping oil, water and dust out.
AeroClay™’s precise 3D open-cell structure creates a “smart channel” that treats gases and liquids differently — protection that is intrinsic to the material.
Lets air pass quickly to instantly balance the pressure difference caused by temperature changes, eliminating the seal failure and condensation risk of the “breathing effect.”
Through tuned surface energy and micro-/nano-scale pore design, it intercepts and condenses oil mist and vapour, preventing escape, contamination or dripping.
While staying breathable, it offers excellent dust and splash-water resistance, with ingress protection up to IP68.
A flame rating of UL94-V0 meets equipment fire-safety requirements without adding fire risk.
A single-piece structure just millimetres thick replaces dozens of stacked fabric layers, freeing up to 70% of installation space and fitting miniature, irregular modules.
Eliminates the delamination risk of stacked layers; under long-term vibration and thermal shock it shows no degradation or displacement, lasting as long as the device.
Stable performance across −40°C to +250°C, withstanding brief higher-temperature spikes.
UV-, ozone- and chemical-resistant (coolants, lubricants), suited to harsh industrial and outdoor environments.
Directly die-cut or stamped to any shape, with adhesive, snap-fit, welding and other integration options.
Turns complex multi-layer assembly into single-part installation, greatly simplifying the supply chain and cutting assembly cost and quality risk.
The same AeroClay™ breathable core integrates directly into breather valves, waterproof connectors and protective housings — one part replacing complex multi-layer assemblies.
We provide samples, forming and integration support, and look forward to embedding this intrinsic “breathable, oil-blocking, dust-/water-proof, flame-retardant” protection into your devices.