PRODUCT BRIEF
Oil-cooling systems · smart breathing barrier
Redefining Protection

A Smart “Breathing” Barrier
for Oil-Cooling Systems

Oil-Repellent Breathable Filter

A revolutionary single-piece open-cell porous material, engineered to balance system pressure and deliver precise protection. More than a material, it is a “smart breathing system” embedded inside the device — letting gas move freely while firmly keeping oil, water and dust out.

AeroClay open-cell porous material in multiple forms AeroClay™ single-piece · die-cut / stamped to any shape
IP68
Ingress protection (up to)
UL94-V0
Top flame-retardant class
−40~+250°C
Wide operating range
↓ 70%
Installation space freed
01Core Principle: Selective Permeation, Intrinsic Protection

AeroClay™’s precise 3D open-cell structure creates a “smart channel” that treats gases and liquids differently — protection that is intrinsic to the material.

Gas passes freely

Pressure Balance

Lets air pass quickly to instantly balance the pressure difference caused by temperature changes, eliminating the seal failure and condensation risk of the “breathing effect.”

Effective oil barrier

Oil Repellent

Through tuned surface energy and micro-/nano-scale pore design, it intercepts and condenses oil mist and vapour, preventing escape, contamination or dripping.

Full dust & water protection

Dust & Splash · IP68

While staying breathable, it offers excellent dust and splash-water resistance, with ingress protection up to IP68.

Top flame-retardant class

Flame Retardant

A flame rating of UL94-V0 meets equipment fire-safety requirements without adding fire risk.

02Beyond Conventional · Disruptive Advantages
01
“Stacked layers” → “One-piece”

A leap in space & reliability

Ultra-compact

A single-piece structure just millimetres thick replaces dozens of stacked fabric layers, freeing up to 70% of installation space and fitting miniature, irregular modules.

Intrinsically reliable

Eliminates the delamination risk of stacked layers; under long-term vibration and thermal shock it shows no degradation or displacement, lasting as long as the device.

02
“Endure” → “Excel”

Stable in extreme environments

Wide temperature range

Stable performance across −40°C to +250°C, withstanding brief higher-temperature spikes.

Excellent durability

UV-, ozone- and chemical-resistant (coolants, lubricants), suited to harsh industrial and outdoor environments.

03
“Complex assembly” → “Drop-in”

Simpler engineering

Design freedom

Directly die-cut or stamped to any shape, with adhesive, snap-fit, welding and other integration options.

Assembly revolution

Turns complex multi-layer assembly into single-part installation, greatly simplifying the supply chain and cutting assembly cost and quality risk.

03Drop-In · Any Shape & Integration
AeroClay breathable core integrated into breather valves / protective connectors

From one material to drop-in protective parts

The same AeroClay™ breathable core integrates directly into breather valves, waterproof connectors and protective housings — one part replacing complex multi-layer assemblies.

Any shape
Die-cut / stamped to any shape for irregular cavities
Multiple integration
Adhesive, snap-fit, welding and more — drop-in ready
Simpler supply chain
One part replaces dozens of layers, cutting cost and risk
04Key Applications

High-end electronics

  • AI servers / GPU liquid-cooling units
  • Edge computing cabinets
  • 5G base-station power — waterproof, oil-proof, breathable

New-energy vehicles

  • Battery-pack pressure balance
  • Motor controllers
  • On-board chargers (OBC) breathing protection

Precision industry

  • Solar-tracker motors
  • Industrial VFDs
  • Energy-storage cabinets — anti-condensation & pressure control
Next Step · Samples & Integration

Give your oil-cooling system a barrier that “breathes”

We provide samples, forming and integration support, and look forward to embedding this intrinsic “breathable, oil-blocking, dust-/water-proof, flame-retardant” protection into your devices.

Company Ningbo Yushi New Materials Technology Co., Ltd. Contact Yuxin Wang Email yuxin@aeroclay.cn